Cases / 02 · Salym Petroleum · Asset Integrity

Water Injection Re-engineering

Merged a development scope and an asset-integrity programme into one study and replaced a disproportionate redevelopment concept: VRR from 70% to 95% at 80% lower CAPEX.

ClientSalym Petroleum Development
Period2023–2024
RoleConcept Development Manager
GateDecision Review Board
80%80% CAPEX reduction ($3.6M saved), Profitability Index up 300% and voidage replacement from 70% to 95%. Approved at Decision Review Board.

Context

A mature oil field with a voidage replacement ratio (VRR) of about 70%, a direct threat to reservoir pressure and recovery. The water injection system had been designed for low rates and could no longer deliver the required pressure or capacity. Separately, an asset-integrity scope for the same area was already heading to the DRB with its own budget.

Role

Concept lead: overall management, concept definition and flow assurance, leading five discipline leads from development, production engineering, integrity, operations and finance.

Challenge

Six months to reach VRR close to 1 by cluster with a Profitability Index above 1 while cutting base CAPEX. The original redevelopment concept was technically valid but commercially disproportionate for the remaining asset life.

Action

  • Merged the development scope and the asset-integrity programme into one study to capture the synergy.
  • Ran root-cause and flow-assurance analysis and set the key indicators.
  • Designed reconfiguration scenarios, from a partial upgrade to local flow rerouting.
  • Applied competitive scoping to balance risk, cost and performance, re-using existing infrastructure wherever possible.
  • Built the economic model and defended the business case at the Decision Review Board.

Result

Endorsed as the base development scenario: debottleneck the well pad nearest the main high-pressure injection corridor and move producers and injectors to remote pads supported by produced water. 80% CAPEX reduction ($3.6M), Profitability Index +300%, VRR from 70% to 95%, asset life extended.

BrownfieldDRBEconomics

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